how are disposable vapes made

Rebuildable Tank Atomizers (RTAs): Combine the rebuildable deck of an RDA with a surrounding tank that holds e-liquid. This allows users to build their own coils while enjoying the convenience of a larger e-liquid capacity, eliminating the need for constant dripping.

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Nicotine Salt Disposables: Pre-filled with nicotine salt e-liquid, which allows for higher nicotine concentrations (e.g., 20mg-50mg) without the harsh throat hit associated with freebase nicotine. This provides a smoother, more satisfying experience that closely mimics the sensation of smoking a traditional cigarette, making them ideal for recent smokers transitioning to vaping.Pod Housings: The plastic molds that form the outer shell of a pod. These are designed for precise fitment onto the battery device, featuring channels for airflow, magnets for secure connection, and a transparent window or material to view e-liquid levels. They are a key component in pod system manufacturing.https://cbu01.alicdn.com/img/ibank/2017/796/154/4088451697_871994283.220x220xz.jpgFreebase Nicotine Pods: Pre-filled with traditional freebase nicotine e-liquid, usually in lower strengths (e.g., 3mg, 6mg, 12mg). These provide a stronger throat hit at lower nicotine levels and are preferred by some experienced vapers and those who have reduced their nicotine intake.Closed Pod System Starter Kits This model creates a powerful branded ecosystem. It consists of a proprietary, stylishly designed rechargeable battery and pre-filled, non-refillable pods available in a wide range of exclusive flavors and nicotine strengths. This system generates immense brand loyalty, as customers are required to repurchase compatible pods, ensuring repeat business. It offers a perfect balance between the convenience of disposables and the reusability of open systems, making it a cornerstone product for building a recognizable consumer brand.

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Multi-Flavor Pack Disposables: Sold as assorted packs containing several different flavor variants. This is an excellent product for new customers to sample a brand's range or for retailers to offer variety in a single SKU, simplifying inventory and increasing average order value.

Micro-USB Charging Boards: Legacy support.

Open System Empty Pods: Refillable pods for open systems.

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Micro-USB Charging Boards: The older, but still widely used, standard for charging boards. They feature a Micro-USB port. While being phased out in favor of USB-C, they are still requested for legacy support and lower-cost device options.

Disposable Vape Shells: The outer casing of a disposable device, typically made from PCTG or ABS plastic. They are designed for aesthetics (color, finish, texture), ergonomics (mouthpiece shape, hand-feel), and internal component housing. Different shapes and designs are a primary way brands differentiate their products.

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Mechanical Mod Clones: Unregulated devices with no electronic circuitry or safety features. They deliver raw battery voltage directly to the atomizer. Marketed to advanced enthusiasts who understand Ohm's Law and battery safety, these are often more affordable reproductions of high-end "authentic" mechanical mods.

Open System Empty Pods: Refillable pods designed for open system kits. They typically consist of a plastic housing, a mouthpiece, and a rubber stopper. Users fill them with their chosen e-liquid. These are the primary consumable for open systems and are often sold in multi-packs.

Squonk Mod Kits: A specialized mod with a built-in, soft silicone bottle (squonk bottle) that holds e-liquid. The user "squonks" (squeezes) the bottle to feed liquid up through a hollow 510 pin to a bottom-fed RDA (Rebuildable Dripping Atomizer). This combines the flavor of an RDA with the capacity of a tank.

Sample Pack Pods: A curated pack containing a variety of different flavors, often in smaller quantities. This is a key marketing and sales tool for acquiring new customers, allowing them to discover their preferred flavor without committing to a full pack of each.

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